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衢州市荣胜环保科技有限公司

联系人:姜晓云|姜霄飞

电话:18606813001|13957030848

地址:浙江省衢州市经济技术开发区(东港一路8号)

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叠锭机

叠锭机
详细内容

叠锭机

 

工艺流程简述
    铝合金液流入铸锭机的分配器后,由分配器均匀注入链式铸锭机的铝锭模内,并对铸锭模进行水喷淋冷却,直到受到间接水冷的铝锭经充分冷却而凝固成形,通过气动脱模铝锭掉落在活动输送机及前道输送机上,并输送至码垛位,有叠锭机将成品锭按规定的程序进行自动堆垛。再由后道输送机输送到捆包移出位,然后由厂内叉车运至库区。


配置
1、叠锭机组全程程序控制作用:排列整齐的铝锭进入叠锭位置后,由叠锭机械手夹紧、提升、旋转并移动,机械手按设定的程序进行堆垛。每叠一层旋转一个角度,每次旋转与上一角度相差90度。捆包四角的高度差为3%一下。
2、成品输送机作用:接收叠锭机械手移送过来的铝锭,并将叠锭完成的捆包移动到顶锭油缸位,顶锭油缸升起通过厂内叉车或其它方式移走。输送机考虑有不少于2个捆包的储存区。
3、液压系统作用:提供各液压缸的动力及控制各油缸的动作。
4、气动系统作用:控制各种气动设备的动作。
5、电器控制系统作用:对各设备的运行进行控制及保护。
6、电气传动系统
电源:380V 50HZ三相4线制,电机等电器设备有过流、短路瞬态电压冲击电机过热保护。设备旁的电气接线盒封闭型。

特点
    国内首家开发出具有检测铝锭正反、自动翻锭功能的叠锭机与同行产品设备相比,只需一个工人操作,清楚了传统叠锭机省力不省人的设计弊端。

 

 

Stacke Spindle Machine

 

Process outlined

After the liquid Aluminium flows into the distributor of casting machine, its uniformly injected into the machine by distributor and the Ingot mold is carried water sprinkler to cool. Ingots sufficiently cooled and solidified forming and through pneumatic releasing ingots falling on activities conveyors and front conveyor, then transported to the stacker position,

The finished ingots will be automatic stacked according to the prescribed procedure by stacked spindle machine. After that they will be transported by the back conveyor to the packing place, then transported to the reservoir by the factory forklift.

Configuration

1,The role of process control of stacke spindle: Neatly arranged Aluminum ingots go in to the stacked position, the spindle stack robot gripping, lifting, rotating and moving, then the  robot stacke according to set procedures. Each layer of the stack at an angle of rotation, every rotation different from the other angle of 90 degrees. The height of packing corner difference for 3% or less.

2,The role of product conveyor: receive stacked ingot robot transferred ingots, and move the stacked packing to the top oil cylinder. Then top ingot oil cylinder rises to be removed by a forklift or other means. Conveyor consideration of not less than two Packing storage area.

3, The role of the hydraulic system: to provide power for each hydraulic cylinder and control the action of each cylinder.

4, The role of the pneumatic system: Control various actions of pneumatic devices,

5, The role of electrical control system: control and protect the operation of each device.

6, Electric Transmission: 380V 50HZ three-phase four-wire system, motors and other electrical equipment have overcurrent, short circuit transient voltage shock motor overheating protection, electrical junction box next to the device is closed.

Characteristic

China's first stacked spindle machine with the function that can detect the front and back of aluminum ingots and automatic spindle turning. Its only need one person to operate compare to peer products, clear the design drawbacks of the conventional stack machine that effort but waste manpower.

 


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